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Single-Cylinder Hydraulic Cone Crusher

Model: CH Series · Secondary & Tertiary Crushing · Hard Rock & Ore

Single-Cylinder Hydraulic Cone Crusher
Single-Cylinder Hydraulic Cone Crusher
Single-Cylinder Hydraulic Cone Crusher
Single-Cylinder Hydraulic Cone Crusher
  • Single-Cylinder Hydraulic Cone Crusher
  • Single-Cylinder Hydraulic Cone Crusher
  • Single-Cylinder Hydraulic Cone Crusher
  • Single-Cylinder Hydraulic Cone Crusher
Core parameters
  • Capacity

    27-2128t/h

  • Feed Size

    ≤500mm

  • Power

    90-750kw

  • ISO9001
  • CE
  • EAC

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Product Overview

What is a Single-Cylinder Hydraulic Cone Crusher?

The single-cylinder hydraulic cone crusher uses a single hydraulic cylinder located at the base of the main shaft to control the CSS and provide overload protection. Compared to spring cone crushers, the hydraulic system allows faster and more precise CSS adjustment without stopping the machine – and resets automatically after an uncrushable object passes through, reducing unplanned downtime.

The CS/CH series offers two distinct head configurations for different crushing stages: the CS standard head (S-cavity) for coarse and medium secondary crushing with larger feed acceptance; and the CH short head (H-cavity) for fine and extra-fine tertiary crushing with tighter product gradation. Together, ten models from CS420 to CH890 cover capacities from 27 t/h up to 2,128 t/h.

Applicable Materials

Granite, Basalt, Quartzite, River pebble, Iron ore, Copper ore, Limestone, Hard-medium rock ≤350 MPa.

Industries

Metal Mining, Hard Rock Quarrying, Aggregate & Sand Production, Highway, Railway & Hydraulic Engineering, Cement & Building Materials.

Technical Specifications

Single-Cylinder Hydraulic Cone Crusher - Model & Cavity Parameters

Model

Cavity

Max Feed Size(mm)

Min Discharge Port Size(mm)

Capacity(t/h)

Max Installed Power(kw)

CS420

S1(Extra Coarse)

240

22

85-170

90

S2(Medium Coarse)

200

19

70-130

CH420

H1(Fine)

135

10

45-130

H2(Medium Fine)

65

8

35-80

H3(Extra Fine)

38

4

27-60

CS430

S1(Extra Coarse)

360

25

120-345

160

S2(Medium Coarse)

300

33

105-305

S3(Coarse)

235

19

90-275

CH430

H1(Fine)

185

13

60-210

H2(Medium Fine)

90

10

65-165

H3(Extra Fine)

50

6

48-105

CS440

S1(Extra Coarse)

450

35

255-605

250

S2(Medium Coarse)

400

29

215-515

S3(Coarse)

300

25

190-490

CH440

H1(Fine)

215

16

110-395

H2(Medium Fine)

110

13

115-340

H3(Extra Fine)

70

8

90-225

CS660

S1(Extra Coarse)

560

41

355-1050

315

S2(Medium Coarse)

500

38

305-895

CH660

H1(Fine)

275

16

170-665

H2(Medium Fine)

135

16

190-505

H3(Extra Fine)

65

13

205-320

CH870

H1(Fine)

300

22

448-1512

520

H2(Medium Fine)

155

19

400-1372

H3(Extra Fine)

80

10

280-775

CH890

H1(Fine)

370

25

480-2128

750

H2(Medium Fine)

195

22

552-1605

H3(Extra Fine)

85

10

365-885

 

CS Medium Grain Size Distribution Curve

 

CS Medium Grain Size Distribution Curve1

Square hole sieve size(mm)

 

CH Fine Grain Size Distribution Curve

 

CH Fine Grain Size Distribution Curve

Square hole sieve size(mm)

 

CS Series (Standard/Coarse Head) - Capacity (t/h) by CSS Setting

Model

CS420

CS430

CS440

CS660

Cavity

S1(Extra Coarse)

S2(Medium Coarse)

S1(Extra Coarse)

S2(Medium Coarse)

S3(Coarse)

S1(Extra Coarse)

S2(Medium Coarse)

S3(Coarse)

S1(Extra Coarse)

S2(Medium Coarse)

Closed Side Outlet Size

19

 

70

 

 

90

 

 

 

 

 

22

85

75-95

 

105

95-125

 

 

 

 

 

25

90-115

80-130

120

115-145

105-170

 

 

190

 

 

29

100-160

90-115

135-175

125-200

15-220

 

215

205-270

 

 

32

105-170

95

140-230

130-255

120-235

 

230-300

220-345

 

 

35

110-145

 

150-295

40-270

125-250

255

245-385

230-435

 

 

38

115

 

160-310

145-285

35-265

270-355

260-485

245-465

 

305

41

 

 

170-330

155-305

40-275

285-450

270-515

260-490

335

320-420

44

 

 

175-345

165-265

150-245

300-565

285-450

270-430

350-460

340-620

48

 

 

190-310

175

160

320-605

306-400

290-380

375-590

360-755

51

 

 

195-260

 

 

335-525

300

305

390-720

375-790

54

 

 

205

 

 

350-460

 

 

410-860

395-825

60

 

 

 

 

 

 

 

 

445-930

425-895

64

 

 

 

 

 

 

 

 

465-980

450-825

70

 

 

 

 

 

 

 

 

500-1050

480-635

76

 

 

 

 

 

 

 

 

535-985

 

CH Series (Fine Head) - Capacity (t/h) by CSS Setting

Model

CH420

CH430

CH440

CH660

CH870

CH890

Cavity

H1(Fine)

H2(Medium Fine)

H3(Extra Fine)

H1(Fine)

H2(Medium Fine)

H3(Extra Fine)

H1(Fine)

H2(Medium Fine)

H3(Extra Fine)

H1(细)Fine

H2(Medium Fine)

H3(Extra Fine)

H1(Fine)

H2(Medium Fine)

H3(Extra Fine)

H1(Fine)

H2(Medium Fine)

H3(Extra Fine)

Closed side outlet size

4

 

 

27-35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

30-50

 

 

48-80

 

 

 

 

 

 

 

 

 

 

 

 

8

 

35-45

31-55

 

 

50-85

 

 

90-135

 

 

 

 

 

 

 

 

 

10

45

38-75

32-60

 

65-85

53-90

 

 

95-180

 

 

 

 

 

280-405

 

 

364-420

13

50-85

40-80

35-50

66-110

70-135

56-100

 

115-190

100-195

 

 

205-295

 

 

304-517

 

 

395-532

16

52-95

45-76

38

75-150

75-145

60-104

110-200

120-280

110-120

170

190-295

220-320

 

 

328-558

 

 

426-574

19

58-100

50-60

 

80-165

80-155

65-105

120-28

130-300

115-225

185-340

205-440

235-300

 

400-563

352-598

 

 

458-616

22

60-105

 

 

85-175

85-165

70-95

125-295

140-320

125-240

195-440

215-470

250-290

448-588

428-788

376-639

 

552-613

489-658

25

65-115

 

 

90-185

90-155

75

135-315

150-340

135-255

210-465

230-500

 

477-849

455-836

400-680

480-640

587-1043

520-700

32

75-130

 

 

100-210

100

 

155-360

170-285

150-210

235-550

265-505

 

544-968

519-953

455-775

547-1277

669-1189

593-798

38

 

 

 

110-210

 

 

170-390

185

 

260-605

290-405

 

601-1070

573-1054

503-728

605-1411

739-1314

655-882

44

 

 

 

 

 

 

185-385

 

 

285-665

 

 

658-1172

628-1154

551-669

662-1546

810-1440

718-883

51

 

 

 

 

 

 

 

 

 

315-515

 

 

725-1291

692-1271

 

730-1702

892-1586

790

57

 

 

 

 

 

 

 

 

 

 

 

 

782-1393

746-1372

 

787-1837

962-1604

 

64

 

 

 

 

 

 

 

 

 

 

 

 

849-1512

810-1248

 

854-1994

1045-1393

 

70

 

 

 

 

 

 

 

 

 

 

 

 

906-1331

865-1098

 

912-2128

1115

Key Features & Advantages

  • Forged 42CrMo Main Shaft - Strength, Toughness, Deep Hardenability

    The main shaft is forged from 42CrMo chromium-molybdenum alloy steel. Forging produces a dense, defect-free structure; chromium-molybdenum alloying delivers combined high strength, toughness, and hardenability for sustained eccentric crushing loads - well beyond plain carbon or low-alloy steels.

    Forged 42CrMo Main Shaft - Strength, Toughness, Deep Hardenability
  • Copper Alloy Eccentric Sleeve Bearing - Low Friction, High Wear Resistance

    The eccentric sleeve runs on copper alloy bearings suited to continuous high-load oscillating motion. Superior wear resistance and lower running friction versus ferrous alternatives extend bearing life and reduce operating temperature under sustained duty.

    Copper Alloy Eccentric Sleeve Bearing - Low Friction, High Wear Resistance
  • Mn18 High-Manganese Liner Plates - Maximum Work-Hardening

    Mantle and concave are cast from Mn18 high-manganese steel. Elevated manganese content maximizes work-hardening response - the liner surface hardens progressively in service, delivering longer life than standard Mn13 on hard, abrasive feed.

    Mn18 High-Manganese Liner Plates - Maximum Work-Hardening
  • PLC Intelligent Control System - Automated Protection and CSS Management

    The PLC monitors oil temperature, pressure, CSS position, and motor power in real time. It auto-adjusts to protect against overload and lubrication faults, and allows remote CSS adjustment without stopping the crusher.

    PLC Intelligent Control System - Automated Protection and CSS Management
  • Single-Cylinder Hydraulic CSS Control - Fast Adjustment, Auto-Reset

    The base-mounted hydraulic cylinder adjusts CSS precisely and holds it under load. If an uncrushable object enters the chamber, the CSS opens to pass it and automatically resets - no manual re-setting, no spring replacement, no production interruption.

    Single-Cylinder Hydraulic CSS Control - Fast Adjustment, Auto-Reset
  • CS Standard Head + CH Short Head - One Platform, Full Size Range

    CS cavities (S1–S3) cover coarse secondary crushing with feed up to 560 mm. CH cavities (H1–H3) cover fine-to-extra-fine tertiary crushing down to 4 mm CSS. Both heads share the same hydraulic and control platform, simplifying maintenance and spare parts management across a multi-stage circuit.

    CS Standard Head + CH Short Head - One Platform, Full Size Range
Single-Cylinder Hydraulic Cone Crusher

What Is the Working Principle Of the Single-Cylinder Hydraulic Cone Crusher

Feed material enters the crushing chamber between the mantle (moving cone) and the concave (fixed cone). The eccentric sleeve drives the main shaft in an oscillating motion - on each forward stroke the mantle compresses material against the concave, fracturing it; on the return stroke, broken material drops toward the CSS discharge gap and exits when it reaches the set size.

The base-mounted hydraulic cylinder maintains the CSS gap under load and adjusts it on command from the PLC panel. If an uncrushable object enters the chamber, the cylinder allows the gap to open momentarily to pass the object, then resets automatically to the set CSS. The PLC logs the event, monitors oil temperature and pressure continuously, and shuts down the crusher safely if any parameter exceeds its limit.

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FAQ

When Should I Choose a Single-cylinder Hydraulic Cone Over a Multi-cylinder HPT?

Single-cylinder cones offer simpler hydraulics, lower initial cost, and easier site maintenance – well suited to medium-hard materials and operations where budget and maintenance simplicity matter. Multi-cylinder HPT cones provide greater holding force, finer CSS control, and better performance on very hard, abrasive materials (basalt, quartzite, iron ore) at high throughput. For mixed-hardness feed or budget-sensitive operations, the single-cylinder is the practical choice.

How Does Hydraulic CSS Adjustment Compare to Spring Cone Adjustment?

Spring cones require manually changing spring pre-load to adjust CSS – a time-consuming task requiring the machine to be stopped. Hydraulic adjustment is done from the control panel in under two minutes while the crusher runs. Auto-reset after an uncrushable object also eliminates the manual spring re-tightening that spring cones require after each tramp iron event.

How Long do Mn18 Liners Last on Granite?

On granite (200–260 MPa), Mn18 mantles typically run 500–900 hours before replacement depending on CSS setting and feed gradation. Weekly visual checks are recommended; plan change-outs during scheduled maintenance windows. OEM Mn18 mantle and concave sets are stocked for all CS/CH models.

Can the CS and CH Heads be Used in Series in the Same Circuit?

Yes – this is the standard configuration for a three-stage crushing line: primary jaw crusher → CS standard head secondary cone → CH short head tertiary cone → screen. The CS delivers 30–60 mm product to the CH, which produces the final 5–20 mm aggregate or manufactured sand feed. Both share the same hydraulic and PLC platform, simplifying operator training and spare parts inventory.

Is On-site Commissioning Support Available?

Remote commissioning support via video call is included at no charge. On-site engineer dispatch is available as an optional paid service — lead time and cost depend on location. Please discuss before purchase.

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